浙江不銹鋼管廠家1986年建于溫州市龍灣區,目前職工人數約13800人,改組前,不銹鋼管生產能力約為150萬噸,其中不銹(xiu)鋼(gang)(gang)無縫鋼(gang)(gang)管90萬噸,不銹鋼焊(han)接鋼管60萬噸。
在浙江(jiang)不(bu)(bu)(bu)(bu)銹(xiu)(xiu)(xiu)鋼(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)廠(chang)(chang)(chang)家鋼(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)車(che)間內(nei)設(she)有(you)(you)MPM軋(ya)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)機組(zu)(zu),可生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)最(zui)(zui)大(da)外(wai)(wai)徑(jing)為(wei)355.6mm 不(bu)(bu)(bu)(bu)銹(xiu)(xiu)(xiu)鋼(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan);小型連(lian)軋(ya)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)機組(zu)(zu),可生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)最(zui)(zui)大(da)外(wai)(wai)徑(jing)為(wei)89mm 不(bu)(bu)(bu)(bu)銹(xiu)(xiu)(xiu)鋼(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan);大(da)型周(zhou)(zhou)期軋(ya)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)機組(zu)(zu),可生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)最(zui)(zui)大(da)外(wai)(wai)徑(jing)為(wei)600mm 不(bu)(bu)(bu)(bu)銹(xiu)(xiu)(xiu)鋼(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan);擴管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)機組(zu)(zu),可生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)最(zui)(zui)大(da)外(wai)(wai)徑(jing)為(wei)925mm的不(bu)(bu)(bu)(bu)銹(xiu)(xiu)(xiu)鋼(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)。此(ci)(ci)外(wai)(wai),在浙江(jiang)至德鋼(gang)業有(you)(you)限公司不(bu)(bu)(bu)(bu)銹(xiu)(xiu)(xiu)鋼(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)廠(chang)(chang)(chang)還設(she)有(you)(you)三套周(zhou)(zhou)期軋(ya)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)機組(zu)(zu)。Dalmine 鋼(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)公司于1988~1993年(nian)進行了生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)重(zhong)組(zu)(zu),力(li)求維護傳統市場,其生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)重(zhong)組(zu)(zu)的主要(yao)(yao)內(nei)容為(wei):拆除大(da)型周(zhou)(zhou)期軋(ya)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)機,增設(she)斜軋(ya)擴徑(jing)機,將鋼(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)的重(zhong)心置于MPM軋(ya)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)機組(zu)(zu)上(shang)(shang)。生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)重(zhong)組(zu)(zu)前 Bergamo 鋼(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)廠(chang)(chang)(chang)設(she)有(you)(you)MPM軋(ya)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)和周(zhou)(zhou)期軋(ya)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)2條軋(ya)制(zhi)線,MPM軋(ya)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)車(che)間生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)φ114~711mm(4 1/2~14英寸(cun))的管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)子,年(nian)產(chan)(chan)(chan)量(liang)為(wei)33.7萬噸(dun)。,周(zhou)(zhou)期軋(ya)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)車(che)間生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)Φ244~711mm(9 3/8~28英寸(cun))的管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)子,年(nian)產(chan)(chan)(chan)量(liang)為(wei)8.7萬噸(dun)。煉(lian)鋼(gang)廠(chang)(chang)(chang)設(she)有(you)(you)45t的煉(lian)鋼(gang)爐(lu),用(yong)于生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)周(zhou)(zhou)期軋(ya)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)機用(yong)的鋼(gang)錠;90t電(dian)爐(lu)和連(lian)鑄(zhu)機生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)MPM軋(ya)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)機用(yong)的連(lian)鑄(zhu)坯。上(shang)(shang)述兩種產(chan)(chan)(chan)品(即圓(yuan)坯和鋼(gang)錠)年(nian)產(chan)(chan)(chan)量(liang)為(wei)44.8萬噸(dun)。因(yin)此(ci)(ci)需要(yao)(yao)購入相當數量(liang)的圓(yuan)坯以補充鋼(gang)產(chan)(chan)(chan)量(liang)的不(bu)(bu)(bu)(bu)足,并(bing)向(xiang)小直(zhi)徑(jing)鋼(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)廠(chang)(chang)(chang)供料(liao)。
生產改組前鋼(gang)(gang)管公司的(de)(de)(de)煉鋼(gang)(gang)廠由于生產率低(di),競爭(zheng)能力很差;MPM軋管廠對于直徑大于179mm的(de)(de)(de)管子來說(shuo)(shuo)生產率是很高(gao)的(de)(de)(de),但設備利用(yong)率低(di)于70%;周(zhou)期軋管廠,對大直徑鋼(gang)(gang)管的(de)(de)(de)生產來說(shuo)(shuo),生產能力是足夠的(de)(de)(de),但由于采用(yong)鋼(gang)(gang)錠,原材料成本高(gao)。工(gong)藝陳舊,質量水平低(di)下。
根(gen)據上述情況,為了(le)提(ti)高(gao)競爭(zheng)能(neng)力,生產系(xi)統重組(zu)的(de)總(zong)目標是:提(ti)高(gao)MPM軋管廠的(de)設備利用率;由(you)于擴(kuo)徑管坯單重提(ti)高(gao),使MPM軋機按新的(de)產品大綱生產,提(ti)高(gao)其產量水平;用連鑄圓坯取代鋼錠。
其具體(ti)做(zuo)法是(shi):對煉鋼(gang)(gang)廠而言,45噸煉鋼(gang)(gang)爐停產,為(wei)了(le)提(ti)(ti)高管(guan)(guan)(guan)坯自給能力要(yao)提(ti)(ti)高煉鋼(gang)(gang)能力,以(yi)提(ti)(ti)供(gong)本廠所需的(de)全部連鑄(zhu)圓坯;對于(yu)ф406mm(16英(ying)寸)以(yi)上(shang)不銹鋼(gang)(gang)管(guan)(guan)(guan)的(de)產生而言,拆除周期軋管(guan)(guan)(guan)機,設置擴(kuo)(kuo)管(guan)(guan)(guan)機和(he)均整機,其母(mu)體(ti)管(guan)(guan)(guan)由(you)MPM軋機生產。在(zai)1995年3月(yue)舉行的(de)費城國際鋼(gang)(gang)管(guan)(guan)(guan)會議上(shang)INNSE和(he)Dalmine兩公(gong)(gong)司(si)聯(lian)合宣(xuan)讀了(le)關于(yu)斜(xie)軋擴(kuo)(kuo)徑工(gong)(gong)藝(yi)及其應用實例的(de)論文,接(jie)著(zhu)INNSE公(gong)(gong)司(si)又在(zai)1996年第1期的(de)《Tube &Pipe Technology》雜志上(shang)發表題為(wei)“Quality Improvement and production Flexibility ob-tained through Hot Rotary Expansion of Tubes”一文,其內容主(zhu)要(yao)是(shi)講斜(xie)軋擴(kuo)(kuo)徑工(gong)(gong)藝(yi)技術,根據達爾明公(gong)(gong)司(si)新的(de)斜(xie)軋擴(kuo)(kuo)徑機投產的(de)經驗,INNSE將這種工(gong)(gong)藝(yi)正式(shi)稱作NRE工(gong)(gong)藝(yi),即“New Rotary Expanding(technology)。

