盲(mang)板(Blind)、8字盲(mang)板(Spectacle Blind; Figure 8 Blind)、插板(Paddle Blank)以及墊環(Paddle Spacer),制造方(fang)法一般分(fen)三種:鍛(duan)打(da)、鑄鍛(duan)、中(zhong)板割制。其(qi)中(zhong)鍛(duan)打(da)產品價格最(zui)高,中(zhong)板次之,鑄鍛(duan)最(zui)低。而質量是鍛(duan)打(da)和(he)中(zhong)板的好,鑄鍛(duan)的要稍差(cha)些。盲(mang)板或(huo)“8”字盲(mang)板與(yu)閥門相比,其(qi)關斷作用更(geng)可靠而且更(geng)經濟。


  盲(mang)(mang)板、“8”字(zi)盲(mang)(mang)板、插板以及(ji)墊環(huan)都應有兩個和匹配法蘭(lan)同樣的密封(feng)面(mian)。常用的密封(feng)面(mian)包含平(ping)面(mian)、凹凸面(mian)、榫(sun)槽(cao)面(mian)和環(huan)連面(mian)。


  盲(mang)板(ban)(見(jian)圖4-15)用(yong)(yong)于起(qi)隔離、切斷作用(yong)(yong)的(de)(de)(de),和封頭、管(guan)帽所起(qi)的(de)(de)(de)作用(yong)(yong)是一(yi)樣的(de)(de)(de)。由于其密封性能好,對(dui)于需(xu)要完全隔離的(de)(de)(de)系統,一(yi)般都作為可(ke)靠(kao)的(de)(de)(de)隔離手段。盲(mang)板(ban)就是一(yi)個帶柄的(de)(de)(de)實心的(de)(de)(de)圓,用(yong)(yong)于通常狀況(kuang)下處于隔離狀態的(de)(de)(de)系統。盲(mang)板(ban)的(de)(de)(de)有關標準,可(ke)參見(jian)HG/T 20592~20635《鋼(gang)制管(guan)法蘭、墊片(pian)、緊固件》和ASME B16.5《管(guan)法蘭和法蘭管(guan)件》。


圖 15.jpg


  8字(zi)盲(mang)(mang)(mang)(mang)(mang)板(ban)(ban)(見(jian)圖4-16),形狀(zhuang)像(xiang)“8”字(zi),一端(duan)是盲(mang)(mang)(mang)(mang)(mang)板(ban)(ban),另一端(duan)是節(jie)流(liu)環(huan)(huan)(墊(dian)(dian)環(huan)(huan)),但直徑與管(guan)(guan)道的管(guan)(guan)徑相同,并(bing)不起節(jie)流(liu)作用。8字(zi)盲(mang)(mang)(mang)(mang)(mang)板(ban)(ban),使用方便,需(xu)要隔離時(shi),使用盲(mang)(mang)(mang)(mang)(mang)板(ban)(ban)端(duan),需(xu)要正常(chang)操作時(shi),使用節(jie)流(liu)環(huan)(huan)(墊(dian)(dian)環(huan)(huan))端(duan),同時(shi)也可用于(yu)(yu)(yu)填(tian)補管(guan)(guan)路上(shang)盲(mang)(mang)(mang)(mang)(mang)板(ban)(ban)的安(an)(an)裝間隙。另一個特(te)點就(jiu)是標識明顯,易于(yu)(yu)(yu)辨認安(an)(an)裝狀(zhuang)態。主要用于(yu)(yu)(yu)小于(yu)(yu)(yu)等(deng)于(yu)(yu)(yu)DN600的管(guan)(guan)道系統(tong)。插(cha)板(ban)(ban)(見(jian)圖4-17)和墊(dian)(dian)環(huan)(huan)(見(jian)圖4-18)互為(wei)盲(mang)(mang)(mang)(mang)(mang)通(tong),和8字(zi)盲(mang)(mang)(mang)(mang)(mang)板(ban)(ban)的作用類似(si),主要用于(yu)(yu)(yu)大于(yu)(yu)(yu)DN600的管(guan)(guan)道系統(tong)。8字(zi)盲(mang)(mang)(mang)(mang)(mang)板(ban)(ban)、插(cha)板(ban)(ban)和墊(dian)(dian)環(huan)(huan)的有(you)關標準,可參見(jian)HG/T 21547《管(guan)(guan)道用鋼制插(cha)板(ban)(ban)、墊(dian)(dian)環(huan)(huan)、8字(zi)盲(mang)(mang)(mang)(mang)(mang)板(ban)(ban)》、ASME B16.48 Steel Line Blanks(8字(zi)盲(mang)(mang)(mang)(mang)(mang)板(ban)(ban)、插(cha)板(ban)(ban)、墊(dian)(dian)環(huan)(huan))、API 590Steel Line Blanks(8字(zi)盲(mang)(mang)(mang)(mang)(mang)板(ban)(ban)、插(cha)板(ban)(ban)、墊(dian)(dian)環(huan)(huan))。


圖 17.jpg


  有配管(guan)(guan)設計人常(chang)咨(zi)詢筆(bi)者(zhe)8字盲(mang)板(ban)(ban)與插(cha)(cha)板(ban)(ban)墊環(huan)(huan)(huan)的口徑分界(jie)問題。不同(tong)(tong)的設計單位分界(jie)口徑和(he)壓(ya)力(li)等級可能不相同(tong)(tong),8字盲(mang)板(ban)(ban)和(he)插(cha)(cha)板(ban)(ban)墊環(huan)(huan)(huan)在(zai)本質(zhi)上沒有什么(me)區別,區別就是當管(guan)(guan)徑比較大、壓(ya)力(li)等級高的情(qing)況下,8字盲(mang)板(ban)(ban)的體積及重量比較大,不方便拆卸(xie),因此這(zhe)時候通常(chang)使用插(cha)(cha)板(ban)(ban)墊環(huan)(huan)(huan)來代替。例如對于(yu)Class 150的管(guan)(guan)道,DN300以下常(chang)用8字盲(mang)板(ban)(ban),DN350以上常(chang)用插(cha)(cha)板(ban)(ban)墊環(huan)(huan)(huan)。具體見《工(gong)業管(guan)(guan)道配管(guan)(guan)設計與工(gong)程(cheng)應用》、《管(guan)(guan)道器材選用與工(gong)程(cheng)應用》的詳細講述(shu)。


  某DN600插板(ban)墊(dian)環:材料選用(yong)A516-70,厚度和等(deng)級選用(yong)Class150。端部選用(yong)RF(突面),標準選用(yong)ASME B16.48。