包鋼不銹(xiu)鋼(gang)管廠主要有以下鋼管生產線:
1. 制鋼(gang)生(sheng)(sheng)產(chan)線(xian)(xian);2. Φ180mm MPM連(lian)軋(ya)生(sheng)(sheng)產(chan)線(xian)(xian);3. ф159mm PQF連(lian)軋(ya)生(sheng)(sheng)產(chan)線(xian)(xian);4. Φ460mm PQF連(lian)軋(ya)生(sheng)(sheng)產(chan)線(xian)(xian);5. 石油管生(sheng)(sheng)產(chan)線(xian)(xian)。鋼(gang)管公司(si)無縫(feng)管生(sheng)(sheng)產(chan)工藝流程:
魚(yu)雷罐(鐵水)→轉爐(鋼(gang)水)→精(jing)煉→連鑄(連鑄圓坯)→各熱(re)軋線環(huan)形(xing)加熱(re)爐(坯料(liao)加熱(re))→穿孔機(ji)(毛管(guan))→連軋機(ji)(荒(huang)管(guan))→定(ding)張減(定(ding)徑)→鋼(gang)管(guan)定(ding)尺鋸切→矯直→檢查→噴(pen)標→打包→成品入庫(成品)。
制鋼生產線的前身為煉鋼廠南部作業區,1997年投產,2013年1號鑄機改造后方圓坯可兼顧生產。目前鑄機可生產方坯280mm×325mm、280mm×380mm、319mm×410mm;圓坯ф430mm、Φ390mm、Φ350mm、φ300mm、ф270mm等14個斷面。采用國內外多項先進技術,包括轉爐干法除塵技術;煤氣、蒸汽回收利用,實現高效環保和負能煉鋼;近期還使用了轉爐出鋼滑板擋渣和紅外線下渣檢測技術、鋼包全程加蓋、VD真空脫氣、結晶器液壓震動等。主要生產設備包括一套雙工位鎂基脫硫裝置、兩座100噸頂底復吹轉爐,五套爐后吹氬喂絲站,兩座LF精煉爐,兩座VD真空脫氣爐,兩臺圓坯兼方坯鑄機。具備年產200萬噸以上能力,主要生產鋼種涵蓋石油套管、石油裂化、管線管、高壓鍋爐管、液壓支架、車橋用管等100多個品種。制鋼作業線具備高鋼級鋼種研發及試制能力,其產品供給鋼管公司四條精品生產線。
Φ180mm生產(chan)線(xian)于1999年(nian)(nian)投產(chan),引(yin)進(jin)了意大(da)利INNSE公司設(she)計制造(zao)的(de)五(wu)機(ji)(ji)架(jia)MINI-MPM連軋(ya)機(ji)(ji);同時配套有12機(ji)(ji)架(jia)三(san)輥(gun)定徑機(ji)(ji)和24機(ji)(ji)架(jia)的(de)三(san)輥(gun)張力(li)減徑機(ji)(ji)。機(ji)(ji)組年(nian)(nian)設(she)計能力(li)為(wei)20萬噸,現年(nian)(nian)產(chan)量已(yi)達到37萬噸以上(shang),可生產(chan)外徑范圍為(wei)ф60.3~244.5mm,壁厚(hou)范圍為(wei)2.5~27mm的(de)各類石油(you)套管(guan)(guan)、管(guan)(guan)線(xian)管(guan)(guan)、低中(zhong)壓(ya)鍋爐管(guan)(guan)、高壓(ya)鍋爐管(guan)(guan)、機(ji)(ji)械(xie)用管(guan)(guan)、氣瓶管(guan)(guan)、高壓(ya)化(hua)肥管(guan)(guan)、石油(you)裂化(hua)管(guan)(guan)等。
Φ180mm精整(zheng)有兩(liang)條精整(zheng)生產線(xian),分別于2003年投(tou)產一(yi)套(tao)ф180mm德(de)國 SMS MEER 進口精整(zheng)線(xian),2015年投(tou)產建成一(yi)套(tao)ф245國產精整(zheng)線(xian),可以進行矯(jiao)直、無(wu)損檢(jian)測(ce)、人工檢(jian)查、水壓試驗(yan)、倒棱、通徑、測(ce)長、稱(cheng)重、噴標(biao)、包裝(zhuang)作業工序。
Φ159mm熱(re)軋生產線于(yu)2011年投產,熱(re)軋區域引進(jin)(jin)了當今國(guo)際最(zui)先進(jin)(jin)PQF連軋機(ji)組。主(zhu)體(ti)設(she)備由(you)SMS INNSE公司(si)設(she)計(ji)(ji)制造。6機(ji)架(jia)連軋機(ji)采(cai)用了PQF工藝最(zui)先進(jin)(jin)的(de)正Y倒Y交替布置方式,同時配置了德國(guo)MEER公司(si)設(she)計(ji)(ji)制造的(de)24機(ji)架(jia)三輥張力減(jian)徑(jing)機(ji),可對鋼(gang)管(guan)(guan)(guan)進(jin)(jin)行(xing)在線測(ce)徑(jing)、測(ce)厚和測(ce)溫。預精整區域建設(she)有三條相同配置的(de)高(gao)水平預精整線,可以進(jin)(jin)行(xing)鋼(gang)管(guan)(guan)(guan)定尺鋸切、矯直、無損檢測(ce)、人工檢查、吹吸(xi)灰(hui)、測(ce)長、稱(cheng)重、噴標、包裝等(deng)作業工序。機(ji)組設(she)計(ji)(ji)年產量40萬噸,可生產外徑(jing)范圍為ф38~168mm,壁厚范圍為2.8~25mm的(de)各類(lei)石(shi)(shi)油套管(guan)(guan)(guan)、管(guan)(guan)(guan)線管(guan)(guan)(guan)、鉆桿、低(di)中壓(ya)鍋爐管(guan)(guan)(guan)、高(gao)壓(ya)鍋爐管(guan)(guan)(guan)、機(ji)械用管(guan)(guan)(guan)、輸(shu)送(song)流體(ti)用管(guan)(guan)(guan)、船舶用管(guan)(guan)(guan)、石(shi)(shi)油裂(lie)化(hua)管(guan)(guan)(guan)等(deng)。
Φ460mm熱軋(ya)生產線(xian)于2012年投(tou)產,熱軋(ya)區域引進了當今國際最先進PQF連軋(ya)機(ji)組。主體(ti)設(she)(she)(she)備(bei)由SMS INNSE公司設(she)(she)(she)計(ji)制造。采用的5機(ji)架三(san)輥連軋(ya)機(ji)可(ke)(ke)進行(xing)軸向快速換輥;同時配(pei)套(tao)由MEER公司設(she)(she)(she)計(ji)的12機(ji)架三(san)輥定(ding)徑機(ji),可(ke)(ke)對鋼管(guan)進行(xing)在線(xian)測徑、測長和測溫。預精(jing)整(zheng)區域建設(she)(she)(she)有兩(liang)條相同配(pei)置的高(gao)水平預精(jing)整(zheng)線(xian),可(ke)(ke)以(yi)進行(xing)鋼管(guan)定(ding)尺鋸切、矯直(zhi)、無損檢(jian)測、人工檢(jian)查、吹吸灰、測長、稱重(zhong)、噴標(biao)、包裝等(deng)作業工序。機(ji)組設(she)(she)(she)計(ji)年產量(liang)62萬噸(dun),可(ke)(ke)生產外徑范圍為(wei)ф244.5~457mm,壁厚范圍為(wei)6.0~60mm的各類石油(you)套(tao)管(guan)、管(guan)線(xian)管(guan)、鉆桿(gan)、低中(zhong)壓鍋爐管(guan)、高(gao)壓鍋爐管(guan)、機(ji)械用管(guan)、氣瓶管(guan)、石油(you)裂化管(guan)、特殊用途油(you)套(tao)管(guan)及其他高(gao)合金管(guan)等(deng)。
不銹(xiu)鋼(gang)管(guan)(guan)(guan)(guan)(guan)公司配(pei)套(tao)(tao)建(jian)(jian)設(she)有三條(tiao)(tiao)熱(re)處(chu)(chu)(chu)理(li)(li)(li)(li)(li)生(sheng)(sheng)產(chan)(chan)線(xian)(xian)(xian)。φ159mm生(sheng)(sheng)產(chan)(chan)線(xian)(xian)(xian)和(he)ф460mm生(sheng)(sheng)產(chan)(chan)線(xian)(xian)(xian)配(pei)套(tao)(tao)建(jian)(jian)設(she)的(de)兩條(tiao)(tiao)新型熱(re)處(chu)(chu)(chu)理(li)(li)(li)(li)(li)生(sheng)(sheng)產(chan)(chan)線(xian)(xian)(xian),其(qi)核心設(she)備均采用(yong)(yong)進口先(xian)進設(she)備,可(ke)(ke)按(an)(an)照(zhao)標準或用(yong)(yong)戶要求(qiu)對(dui)(dui)油(you)(you)井(jing)管(guan)(guan)(guan)(guan)(guan)、高壓(ya)鍋(guo)(guo)(guo)爐管(guan)(guan)(guan)(guan)(guan)、專用(yong)(yong)管(guan)(guan)(guan)(guan)(guan)等(deng)品(pin)種(zhong)進行(xing)管(guan)(guan)(guan)(guan)(guan)端墩粗、調(diao)質、正火(huo)、正火(huo)+回(hui)火(huo)及(ji)退(tui)火(huo)等(deng)工序作(zuo)業。其(qi)中在ф159mm熱(re)處(chu)(chu)(chu)理(li)(li)(li)(li)(li)生(sheng)(sheng)產(chan)(chan)線(xian)(xian)(xian)建(jian)(jian)設(she)有一(yi)(yi)條(tiao)(tiao)油(you)(you)管(guan)(guan)(guan)(guan)(guan)管(guan)(guan)(guan)(guan)(guan)端墩粗線(xian)(xian)(xian)、一(yi)(yi)條(tiao)(tiao)油(you)(you)井(jing)管(guan)(guan)(guan)(guan)(guan)、專用(yong)(yong)管(guan)(guan)(guan)(guan)(guan)熱(re)處(chu)(chu)(chu)理(li)(li)(li)(li)(li)線(xian)(xian)(xian)、一(yi)(yi)條(tiao)(tiao)高壓(ya)鍋(guo)(guo)(guo)爐管(guan)(guan)(guan)(guan)(guan)光亮熱(re)處(chu)(chu)(chu)理(li)(li)(li)(li)(li)線(xian)(xian)(xian)、一(yi)(yi)條(tiao)(tiao)油(you)(you)井(jing)管(guan)(guan)(guan)(guan)(guan)、專用(yong)(yong)管(guan)(guan)(guan)(guan)(guan)精整(zheng)線(xian)(xian)(xian)和(he)一(yi)(yi)條(tiao)(tiao)高壓(ya)鍋(guo)(guo)(guo)爐管(guan)(guan)(guan)(guan)(guan)精整(zheng)線(xian)(xian)(xian);在ф460mm熱(re)處(chu)(chu)(chu)理(li)(li)(li)(li)(li)生(sheng)(sheng)產(chan)(chan)線(xian)(xian)(xian)建(jian)(jian)設(she)有一(yi)(yi)條(tiao)(tiao)高壓(ya)鍋(guo)(guo)(guo)爐管(guan)(guan)(guan)(guan)(guan)光亮熱(re)處(chu)(chu)(chu)理(li)(li)(li)(li)(li)線(xian)(xian)(xian)和(he)一(yi)(yi)條(tiao)(tiao)高壓(ya)鍋(guo)(guo)(guo)爐管(guan)(guan)(guan)(guan)(guan)精整(zheng)線(xian)(xian)(xian)。油(you)(you)管(guan)(guan)(guan)(guan)(guan)墩粗線(xian)(xian)(xian)可(ke)(ke)生(sheng)(sheng)產(chan)(chan)外徑ф48.26~114.3mm、壁厚(hou)為(wei)3.68~16mm、長度(du)為(wei)6~12.8m的(de)加厚(hou)油(you)(you)管(guan)(guan)(guan)(guan)(guan);油(you)(you)井(jing)管(guan)(guan)(guan)(guan)(guan)、專用(yong)(yong)管(guan)(guan)(guan)(guan)(guan)熱(re)處(chu)(chu)(chu)理(li)(li)(li)(li)(li)線(xian)(xian)(xian)可(ke)(ke)生(sheng)(sheng)產(chan)(chan)外徑為(wei)ф38~168.3mm、壁厚(hou)為(wei)3~25mm、長度(du)為(wei)6000~14630mm的(de)熱(re)處(chu)(chu)(chu)理(li)(li)(li)(li)(li)管(guan)(guan)(guan)(guan)(guan),主要品(pin)種(zhong)有油(you)(you)管(guan)(guan)(guan)(guan)(guan)、套(tao)(tao)管(guan)(guan)(guan)(guan)(guan)、管(guan)(guan)(guan)(guan)(guan)線(xian)(xian)(xian)管(guan)(guan)(guan)(guan)(guan)、合金結構管(guan)(guan)(guan)(guan)(guan)、船(chuan)舶管(guan)(guan)(guan)(guan)(guan)、石油(you)(you)裂(lie)化管(guan)(guan)(guan)(guan)(guan)等(deng);配(pei)套(tao)(tao)的(de)兩條(tiao)(tiao)高壓(ya)鍋(guo)(guo)(guo)爐管(guan)(guan)(guan)(guan)(guan)熱(re)處(chu)(chu)(chu)理(li)(li)(li)(li)(li)線(xian)(xian)(xian)可(ke)(ke)按(an)(an)照(zhao)GB 5310-2008、ASTM A335及(ji) ASTM A213等(deng)標準對(dui)(dui)鋼(gang)管(guan)(guan)(guan)(guan)(guan)進行(xing)正火(huo)、正火(huo)+回(hui)火(huo)及(ji)回(hui)火(huo)熱(re)處(chu)(chu)(chu)理(li)(li)(li)(li)(li)作(zuo)業。ф180mm生(sheng)(sheng)產(chan)(chan)線(xian)(xian)(xian)于(yu)2004年配(pei)套(tao)(tao)建(jian)(jian)設(she)了一(yi)(yi)條(tiao)(tiao)熱(re)處(chu)(chu)(chu)理(li)(li)(li)(li)(li)生(sheng)(sheng)產(chan)(chan)線(xian)(xian)(xian),可(ke)(ke)按(an)(an)照(zhao)標準或用(yong)(yong)戶要求(qiu)對(dui)(dui)油(you)(you)井(jing)管(guan)(guan)(guan)(guan)(guan)、高壓(ya)鍋(guo)(guo)(guo)爐管(guan)(guan)(guan)(guan)(guan)、專用(yong)(yong)管(guan)(guan)(guan)(guan)(guan)等(deng)產(chan)(chan)品(pin)進行(xing)調(diao)質、正火(huo)、正火(huo)+回(hui)火(huo)工序作(zuo)業;在該條(tiao)(tiao)熱(re)處(chu)(chu)(chu)理(li)(li)(li)(li)(li)生(sheng)(sheng)產(chan)(chan)線(xian)(xian)(xian)已成功(gong)開發生(sheng)(sheng)產(chan)(chan)了BT80SS、BT90SS及(ji)BT100H等(deng)自(zi)主研發的(de)特殊用(yong)(yong)途石油(you)(you)套(tao)(tao)管(guan)(guan)(guan)(guan)(guan)。
石油管(guan)(guan)生(sheng)(sheng)產(chan)(chan)(chan)線(xian)于2004年投產(chan)(chan)(chan),有兩條(tiao)管(guan)(guan)體生(sheng)(sheng)產(chan)(chan)(chan)作業線(xian)和一條(tiao)接(jie)(jie)箍(gu)(gu)生(sheng)(sheng)產(chan)(chan)(chan)線(xian)組成,其中一條(tiao)生(sheng)(sheng)產(chan)(chan)(chan)線(xian)為(wei)搬遷、配(pei)套(tao)、改造原(yuan)加工(gong)線(xian),年加工(gong)ф139.7~339.7mm套(tao)管(guan)(guan)6萬噸,另一條(tiao)為(wei)新(xin)建(jian)生(sheng)(sheng)產(chan)(chan)(chan)線(xian),年加工(gong)ф60.3~244.5mm套(tao)管(guan)(guan)7萬噸,接(jie)(jie)箍(gu)(gu)生(sheng)(sheng)產(chan)(chan)(chan)線(xian)年加工(gong)ф73~365.1mm套(tao)管(guan)(guan)、油管(guan)(guan)接(jie)(jie)箍(gu)(gu)71萬件。新(xin)建(jian)生(sheng)(sheng)產(chan)(chan)(chan)線(xian)和接(jie)(jie)箍(gu)(gu)生(sheng)(sheng)產(chan)(chan)(chan)線(xian)的(de)主要設(she)備如鋼管(guan)(guan)車絲機(ji)(ji)和水壓試驗、通(tong)徑機(ji)(ji)是由德國DEMAG Meer引進的(de),接(jie)(jie)箍(gu)(gu)車絲機(ji)(ji)是由比(bi)利時Colinet引進的(de),預擰(ning)、擰(ning)接(jie)(jie)機(ji)(ji)組是由美(mei)國引進的(de),采用了二級(ji)自動(dong)(dong)化控制系(xi)統(tong),通(tong)過通(tong)訊(xun)網絡連接(jie)(jie),組成并行(xing)運(yun)算(suan)、集中管(guan)(guan)理、分散控制、資源共享的(de)分布(bu)式計算(suan)機(ji)(ji)控制系(xi)統(tong),實現了基礎自動(dong)(dong)化操作方式。

