“兩(liang)化(hua)(hua)”融(rong)合(he)是信息(xi)化(hua)(hua)和(he)工業(ye)化(hua)(hua)的結合(he)。多年來，一直以企業(ye)資源計劃 ERP系(xi)統(tong)為(wei)核心的經營管理平臺(tai)(tai)；以制造執(zhi)行(xing)系(xi)統(tong)MES為(wei)基礎的生產運(yun)行(xing)管理平臺(tai)(tai)；以信息(xi)基礎設施為(wei)主體的信息(xi)系(xi)統(tong)運(yun)行(xing)保(bao)障平臺(tai)(tai)。三大平臺(tai)(tai)的建(jian)成(cheng)和(he)應(ying)用，標(biao)志(zhi)著企業(ye)在信息(xi)化(hua)(hua)和(he)工業(ye)化(hua)(hua)融(rong)合(he)方面(mian)已經取得了初(chu)步成(cheng)效。

  目前，鞍鋼無縫不銹鋼管廠已經建成了ERP、MES、SAP等系統，主要生產工序已實現了PLC、DCS等系統的控制；實現了生產制造過程、經營管理信息化、數字化，基本達到了“工業3.0”的主要指標，為下一步建設智能工廠、智能制造奠定了堅實基礎。

  基于現場生產(chan)(chan)設(she)(she)備自動(dong)化(hua)(hua)和(he)管(guan)理信(xin)息化(hua)(hua)的(de)現狀，按照(zhao)“計(ji)劃排產(chan)(chan)智能化(hua)(hua)、生產(chan)(chan)過程(cheng)協同智能化(hua)(hua)、設(she)(she)備互(hu)聯(lian)互(hu)通智能化(hua)(hua)、生產(chan)(chan)資(zi)源管(guan)控智能化(hua)(hua)、質量過程(cheng)控制智能化(hua)(hua)、決策支持智能化(hua)(hua)”的(de)標準，開展“智能工(gong)廠”的(de)設(she)(she)計(ji)和(he)實施工(gong)作，實現“提(ti)升效率、減少人(ren)員、穩定生產(chan)(chan)、提(ti)高質量”的(de)目標。

 （1）基礎(chu)自(zi)動(dong)化(hua) 鞍(an)鋼(gang)無縫不銹鋼(gang)管(guan)廠(chang)基礎(chu)自(zi)動(dong)化(hua)系(xi)(xi)(xi)(xi)統(tong)(tong)主要(yao)由原料鋸(ju)切系(xi)(xi)(xi)(xi)統(tong)(tong)、加熱爐系(xi)(xi)(xi)(xi)統(tong)(tong)、穿(chuan)孔機(ji)、連(lian)軋機(ji)系(xi)(xi)(xi)(xi)統(tong)(tong)、脫管(guan)機(ji)系(xi)(xi)(xi)(xi)統(tong)(tong)、定徑機(ji)系(xi)(xi)(xi)(xi)統(tong)(tong)、冷床系(xi)(xi)(xi)(xi)統(tong)(tong)、排(pai)鋸(ju)系(xi)(xi)(xi)(xi)統(tong)(tong)、矯直系(xi)(xi)(xi)(xi)統(tong)(tong)、探(tan)傷機(ji)系(xi)(xi)(xi)(xi)統(tong)(tong)、測長稱重系(xi)(xi)(xi)(xi)統(tong)(tong)、通(tong)徑機(ji)系(xi)(xi)(xi)(xi)統(tong)(tong)、涂油機(ji)系(xi)(xi)(xi)(xi)統(tong)(tong)、高壓(ya)水除鱗(lin)系(xi)(xi)(xi)(xi)統(tong)(tong)、包裝系(xi)(xi)(xi)(xi)統(tong)(tong)及水站、油站、空壓(ya)站等(deng)輔助系(xi)(xi)(xi)(xi)統(tong)(tong)組(zu)成(cheng)，基礎(chu)自(zi)動(dong)化(hua)采用(yong)AB、ABB、西門(men)子、Ansaldo公(gong)司變頻(pin)裝置(zhi)及美國AVTRON、Ansaldo公(gong)司電控設備SPDM整流裝置(zhi)進行控制，PLC采用(yong)西門(men)子S7-200、S7-300、S7-400、GE9070進行數(shu)據采集及通(tong)訊，通(tong)過工業以(yi)太網(wang)、西門(men)子PROFIBUS DP網(wang)、TPL網(wang)絡，GENIUS網(wang)絡數(shu)據傳輸(shu)。網(wang)絡通(tong)訊方(fang)式主要(yao)采用(yong)以(yi)太網(wang)和西門(men)子PROFIBUS DP網(wang)，具(ju)有良好(hao)的基礎(chu)條(tiao)件。

 （2）制(zhi)造執行系統MES（含化檢(jian)驗）接受四級(ji)下發(fa)的(de)合同(tong)訂單及質量(liang)控制(zhi)等信息(xi)，形成(cheng)作業(ye)(ye)計劃；收(shou)集(ji)現場的(de)生產實績信息(xi)并上傳(chuan)四級(ji)；化檢(jian)驗數據(ju)采集(ji)、完(wan)成(cheng)質量(liang)終判，打(da)印標簽(qian)數據(ju)、完(wan)成(cheng)裝車(che)作業(ye)(ye)和發(fa)貨；記錄生產數據(ju)，統計原料、產品、存貨、成(cheng)材率數據(ju)；工序成(cheng)本分析(xi)、工藝質量(liang)跟(gen)蹤(zong)、能源消耗(hao)分析(xi)。

 （3）ERP系(xi)(xi)(xi)(xi)統(tong)(tong)(tong) ERP系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)實現訂單和(he)物料(liao)(liao)(liao)的全生(sheng)命周期管(guan)理，貫穿了鞍(an)鋼的銷售、質量(liang)、生(sheng)產(chan)、儲運(yun)、結算業務。銷售人員通(tong)過ERP系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)簽訂銷售訂單，系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)自動進(jin)行(xing)(xing)(xing)質量(liang)設計(ji)；計(ji)劃(hua)員通(tong)過ERP系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)下(xia)發(fa)生(sheng)產(chan)訂單和(he)生(sheng)產(chan)計(ji)劃(hua)給MES，系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)自動接收生(sheng)產(chan)實績；發(fa)貨人員通(tong)過ERP系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)進(jin)行(xing)(xing)(xing)物料(liao)(liao)(liao)繳庫(ku)管(guan)理，編(bian)制運(yun)輸計(ji)劃(hua)，進(jin)行(xing)(xing)(xing)物料(liao)(liao)(liao)出庫(ku)及轉庫(ku)管(guan)理；最終結算人員通(tong)過ERP系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)進(jin)行(xing)(xing)(xing)開(kai)票結算管(guan)理。

 （4）信息化(hua)網(wang)(wang)絡系統(tong) 鞍鋼(gang)無縫不銹(xiu)鋼(gang)管廠現有(you)信息化(hua)相關網(wang)(wang)絡相對比(bi)較(jiao)復(fu)雜，存在(zai)多個(ge)功能單一的網(wang)(wang)絡。主要(yao)有(you)外網(wang)(wang)、MES網(wang)(wang)、ATM、ERP網(wang)(wang)。少數(shu)用戶(hu)可訪問 Internet，外網(wang)(wang)由(you)鞍鋼(gang)專線100M接入(ru)，與(yu)其他網(wang)(wang)相互獨立(li)；MES網(wang)(wang)承載MES系統(tong)、點(dian)檢、掃描、共享平臺、化(hua)檢驗(yan)、制簽等應用；ATM網(wang)(wang)承載安(an)環、調度系統(tong)、人力資源(yuan)、股(gu)份OA等應用；ERP網(wang)(wang)主要(yao)承載ERP系統(tong)、SAP（設備、財務）系統(tong)。