工業裝置廣泛采用鋼質球形儲罐(以下簡稱球罐)用來儲存液化石油氣(如乙烯、丙烯、丁烷等)、液化天然氣、液氧、液氮、液氨、氧氣、氮氣、天然氣、城市煤氣或其中間產品。球罐與立式或臥式圓筒形容器相比,在相同容積和相同壓力下,球罐的表面積最小,因而所需鋼材最少;在相同直徑和相同壁厚情況下,球罐壁內應力最小,只有圓筒形容器縱向應力的1/2,即在相同應力情況下,球罐的板厚只需圓筒形容器的一半。此外,球罐占地面積小,基礎工程量小,可充分利用土地面積。GB 12337《鋼制球形儲罐》規定,用于制造球罐受壓元件的材料有:20R、16MnR、15MnVR、15MnVNR、07MnCrMoVR、16MnDR、07MnNiCrMoVDR、09Mn2VDR等。
①. 按形狀分(fen)為圓球(qiu)(qiu)形和橢(tuo)球(qiu)(qiu)形兩種。橢(tuo)球(qiu)(qiu)形球(qiu)(qiu)罐(guan)重心較(jiao)低,但制造復雜(za),應(ying)用較(jiao)少。
②. 按組成球(qiu)(qiu)(qiu)(qiu)殼體的(de)(de)球(qiu)(qiu)(qiu)(qiu)殼板形狀(zhuang)可分(fen)(fen)為橘瓣式球(qiu)(qiu)(qiu)(qiu)罐(guan)(guan)、足球(qiu)(qiu)(qiu)(qiu)瓣式球(qiu)(qiu)(qiu)(qiu)罐(guan)(guan)和上述兩種類(lei)型相(xiang)混的(de)(de)混合式球(qiu)(qiu)(qiu)(qiu)罐(guan)(guan)。足球(qiu)(qiu)(qiu)(qiu)瓣式球(qiu)(qiu)(qiu)(qiu)罐(guan)(guan)的(de)(de)優點(dian)是球(qiu)(qiu)(qiu)(qiu)瓣的(de)(de)尺寸相(xiang)同(tong)或相(xiang)近,制(zhi)作開片(pian)簡(jian)單。缺點(dian)是組裝比(bi)較困難,有部(bu)分(fen)(fen)支(zhi)柱搭焊在球(qiu)(qiu)(qiu)(qiu)殼體的(de)(de)焊縫(feng)上,容易(yi)形成焊接缺陷和應力(li)集中,因而用得較少。GB/T 17261《鋼制(zhi)球(qiu)(qiu)(qiu)(qiu)形儲罐(guan)(guan)型式與基本參數》僅推薦采用橘瓣式和混合式兩種結構的(de)(de)球(qiu)(qiu)(qiu)(qiu)罐(guan)(guan)。
③. 按殼(ke)(ke)體(ti)(ti)層數分為單層殼(ke)(ke)體(ti)(ti)和雙(shuang)層殼(ke)(ke)體(ti)(ti)。雙(shuang)層球(qiu)(qiu)罐由(you)外球(qiu)(qiu)和內球(qiu)(qiu)組(zu)成(cheng),雙(shuang)層殼(ke)(ke)體(ti)(ti)間(jian)充(chong)填(tian)優(you)質(zhi)隔熱(re)材(cai)料(liao)(liao),所(suo)以隔熱(re)保冷性能好,一般用(yong)(yong)于(yu)(yu)儲(chu)存(cun)溫度低的(de)液化氣,如液體(ti)(ti)乙烯(xi)。殼(ke)(ke)體(ti)(ti)材(cai)料(liao)(liao):內殼(ke)(ke)體(ti)(ti)為不銹鋼(gang),用(yong)(yong)于(yu)(yu)承(cheng)(cheng)受介質(zhi)工(gong)(gong)作壓力和低溫工(gong)(gong)作條件;外殼(ke)(ke)體(ti)(ti)為碳鋼(gang),用(yong)(yong)于(yu)(yu)承(cheng)(cheng)受內殼(ke)(ke)體(ti)(ti)和介質(zhi)的(de)重(zhong)量,同(tong)時可隔絕雨、雪(xue)對隔熱(re)材(cai)料(liao)(liao)的(de)侵襲。但雙(shuang)層球(qiu)(qiu)罐施(shi)工(gong)(gong)很復雜,我國目前僅見于(yu)(yu)設計資料(liao)(liao),尚無施(shi)工(gong)(gong)實踐。
④. 按支(zhi)(zhi)(zhi)承(cheng)結構分為柱(zhu)式(shi)(shi)(shi)(shi)支(zhi)(zhi)(zhi)承(cheng)和(he)裙(qun)(qun)式(shi)(shi)(shi)(shi)支(zhi)(zhi)(zhi)承(cheng)。柱(zhu)式(shi)(shi)(shi)(shi)支(zhi)(zhi)(zhi)承(cheng)中以赤道正(zheng)切柱(zhu)式(shi)(shi)(shi)(shi)支(zhi)(zhi)(zhi)承(cheng)用得最多,我國應用較(jiao)廣。裙(qun)(qun)式(shi)(shi)(shi)(shi)支(zhi)(zhi)(zhi)座(zuo)有圓(yuan)筒裙(qun)(qun)式(shi)(shi)(shi)(shi)支(zhi)(zhi)(zhi)承(cheng)和(he)錐形裙(qun)(qun)式(shi)(shi)(shi)(shi)支(zhi)(zhi)(zhi)承(cheng),用于容積較(jiao)小的球罐,但用得較(jiao)少。

