工業管(guan)道伴(ban)熱方式主要有以下幾種:


1. 內伴(ban)熱管伴(ban)熱


 伴熱(re)管安裝在工(gong)藝管道內部,伴熱(re)介質(zhi)(zhi)釋放(fang)出來的熱(re)量,全部用(yong)于補(bu)充主管內介質(zhi)(zhi)的熱(re)損失。這種方式的特點如下。


   ①. 熱(re)效率高,用(yong)蒸汽作為熱(re)源時,與外伴(ban)熱(re)管(guan)比較,可以節省15%~25%的蒸汽耗(hao)量(liang)。


   ②. 內(nei)伴(ban)熱管的外側傳熱系數與主管內(nei)介質的流速(su)、黏度有關。


   ③. 由于它安裝在工藝(yi)管(guan)(guan)(guan)道內部(bu),所以(yi)伴(ban)熱管(guan)(guan)(guan)的(de)(de)管(guan)(guan)(guan)壁加厚。無縫鋼(gang)管(guan)(guan)(guan)的(de)(de)自然長(chang)度一般為8~13m,伴(ban)熱管(guan)(guan)(guan)的(de)(de)焊縫又不允許留在工藝(yi)管(guan)(guan)(guan)道內部(bu),因(yin)此彎(wan)管(guan)(guan)(guan)的(de)(de)數量(liang)(liang)大大增多,施工工程量(liang)(liang)隨(sui)之(zhi)加大。


   ④. 伴(ban)熱(re)管(guan)的熱(re)變形問(wen)題應予(yu)考慮(lv),否(fou)則將引起伴(ban)熱(re)管(guan)脹裂事故,既影(ying)響產(chan)品質(zhi)量(liang),又要停產(chan)檢修。


   ⑤. 這種結構形(xing)式(shi)不(bu)能用于輸送有腐蝕性及(ji)熱(re)敏性介質的管道。


2. 外伴(ban)熱(re)管(guan)伴(ban)熱(re)(圖13.1)


  伴(ban)(ban)(ban)熱(re)(re)(re)(re)介質一(yi)般有(you)蒸(zheng)汽和(he)熱(re)(re)(re)(re)水兩種(zhong)。伴(ban)(ban)(ban)熱(re)(re)(re)(re)管(guan)(guan)(guan)(guan)放出的(de)(de)熱(re)(re)(re)(re)量,一(yi)部分補充主(zhu)管(guan)(guan)(guan)(guan)(或(huo)稱被伴(ban)(ban)(ban)管(guan)(guan)(guan)(guan))內(nei)介質的(de)(de)熱(re)(re)(re)(re)損(sun)失(shi),另一(yi)部分通(tong)過保溫層散失(shi)到四周(zhou)大氣中。在硬質圓(yuan)形保溫預制(zhi)管(guan)(guan)(guan)(guan)殼中,主(zhu)管(guan)(guan)(guan)(guan)與(yu)伴(ban)(ban)(ban)熱(re)(re)(re)(re)管(guan)(guan)(guan)(guan)之(zhi)間(jian)有(you)一(yi)最大的(de)(de)保溫空間(jian),也就是伴(ban)(ban)(ban)熱(re)(re)(re)(re)管(guan)(guan)(guan)(guan)放出的(de)(de)熱(re)(re)(re)(re)量,幾乎全部代替主(zhu)管(guan)(guan)(guan)(guan)的(de)(de)熱(re)(re)(re)(re)損(sun)失(shi),因而這種(zhong)形式(shi)的(de)(de)伴(ban)(ban)(ban)熱(re)(re)(re)(re)保溫結構,熱(re)(re)(re)(re)源(yuan)的(de)(de)耗量是最省的(de)(de)。有(you)的(de)(de)伴(ban)(ban)(ban)熱(re)(re)(re)(re)管(guan)(guan)(guan)(guan)采(cai)用傳熱(re)(re)(re)(re)系數(shu)大的(de)(de)伴(ban)(ban)(ban)熱(re)(re)(re)(re)膠泥(ni),填充在常(chang)規的(de)(de)外伴(ban)(ban)(ban)熱(re)(re)(re)(re)管(guan)(guan)(guan)(guan)與(yu)主(zhu)管(guan)(guan)(guan)(guan)之(zhi)間(jian),使它們形成(cheng)一(yi)個(ge)連續(xu)式(shi)的(de)(de)熱(re)(re)(re)(re)結合體,可以提高伴(ban)(ban)(ban)熱(re)(re)(re)(re)的(de)(de)效率。


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 外伴(ban)熱(re)管伴(ban)熱(re)的特(te)點如下:


  ①. 適(shi)應范(fan)圍廣(guang),一(yi)般操作溫(wen)度在150℃以(yi)下的(de)工藝管(guan)道都可以(yi)采用(yong)(yong)。輸送(song)有腐蝕性(xing)或熱敏性(xing)介質的(de)管(guan)道,不能用(yong)(yong)內伴熱及夾套伴熱,但對于(yu)常規(gui)的(de)外(wai)伴熱管(guan),只要在主管(guan)與伴熱管(guan)之間(jian)用(yong)(yong)石棉板隔熱后,仍可采用(yong)(yong)。


  ②. 施工、生產管理及檢修都比較方便。伴熱管損壞(huai)后,可(ke)以(yi)及時修理,既不影響(xiang)生產,又不會出現質量事故(gu)。


3. 夾套伴熱


   夾套伴(ban)熱(re)(re)(re)管(guan)即在工藝管(guan)線的(de)(de)外(wai)面(mian)安裝一套管(guan),類(lei)似套管(guan)式換熱(re)(re)(re)器(qi)進行換熱(re)(re)(re)。只(zhi)要伴(ban)熱(re)(re)(re)介(jie)(jie)質溫度與內(nei)管(guan)介(jie)(jie)質的(de)(de)溫度相(xiang)同或略高(gao)(gao)(gao)一些,就(jiu)能(neng)維持內(nei)管(guan)介(jie)(jie)質的(de)(de)溫度,這時蒸汽消耗量只(zhi)要滿足本身的(de)(de)熱(re)(re)(re)損失(shi),因而伴(ban)熱(re)(re)(re)效率是比(bi)較(jiao)高(gao)(gao)(gao)的(de)(de)。夾套管(guan)伴(ban)熱(re)(re)(re)耗鋼量大(da),施工工程亦大(da)。但它能(neng)應(ying)用于外(wai)伴(ban)熱(re)(re)(re)管(guan)不能(neng)滿足工藝要求的(de)(de)介(jie)(jie)質管(guan)道。如石化企業(ye)中輸(shu)送高(gao)(gao)(gao)凝固點(dian),高(gao)(gao)(gao)熔點(dian)介(jie)(jie)質的(de)(de)管(guan)道,需采用這種伴(ban)熱(re)(re)(re)方式。


4. 電(dian)伴熱


   電(dian)(dian)伴(ban)熱(re)(re)帶安(an)裝在(zai)工(gong)藝管道外(wai)部,利用(yong)電(dian)(dian)阻(zu)體發熱(re)(re)來補充(chong)工(gong)藝管道的散熱(re)(re)損失。采用(yong)電(dian)(dian)伴(ban)熱(re)(re)可以有(you)效利用(yong)能量,有(you)效控制溫度。電(dian)(dian)伴(ban)熱(re)(re)方(fang)式有(you)感(gan)應加熱(re)(re)法(fa)、直接通電(dian)(dian)法(fa)、電(dian)(dian)阻(zu)加熱(re)(re)法(fa)等。




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