不(bu)銹鋼(gang)法蘭密封面主要有平面(mian)、凸面(mian)、凹凸面(mian)、榫(sun)槽面(mian)、O形圈面(mian)及環連接面(mian)六種型式,見表3-5中的簡圖。
平(ping)面(mian)密封面(mian)主要用于(yu)(yu)寬(kuan)面(mian)法(fa)蘭及低(di)壓管道系統中,與相(xiang)配密封墊片(pian)接觸面(mian)分布于(yu)(yu)法(fa)蘭螺栓中心圓的內、外兩側,對應的墊片(pian)材(cai)質多為石棉橡膠等非金屬(shu)軟質材(cai)料,墊片(pian)預緊比壓較低(di)。
凸面密封面主要用(yong)于窄面(mian)(mian)法(fa)蘭,即墊(dian)(dian)片(pian)(pian)(pian)的(de)接(jie)觸面(mian)(mian)位于法(fa)蘭螺栓孔所包圍的(de)圓周范圍內,也就是凸面(mian)(mian)密封面(mian)(mian)對應的(de)墊(dian)(dian)片(pian)(pian)(pian)外徑(jing)正好與法(fa)蘭連(lian)接(jie)螺栓內切圓直(zhi)徑(jing)相當,安裝時(shi)可借助螺栓使(shi)墊(dian)(dian)片(pian)(pian)(pian)位置固(gu)定在法(fa)蘭面(mian)(mian)中(zhong)央。這種密封面(mian)(mian)在法(fa)蘭上(shang)應用(yong)最為廣(guang)泛。適用(yong)于凸面(mian)(mian)密封面(mian)(mian)法(fa)蘭的(de)墊(dian)(dian)片(pian)(pian)(pian)有各種非(fei)金屬(shu)(shu)平墊(dian)(dian)片(pian)(pian)(pian)及(ji)包覆墊(dian)(dian)片(pian)(pian)(pian),金屬(shu)(shu)包墊(dian)(dian),纏繞式(shi)墊(dian)(dian)片(pian)(pian)(pian)(含帶外環或(huo)帶內環的(de))等。
凹凸面(mian)密封面(mian)和(he)凸面(mian)(mian)(mian)密(mi)(mi)(mi)封(feng)面(mian)(mian)(mian)法(fa)(fa)(fa)蘭相比,通常用(yong)于密(mi)(mi)(mi)封(feng)要求(qiu)較嚴的(de)場合,這(zhe)種(zhong)密(mi)(mi)(mi)封(feng)面(mian)(mian)(mian)的(de)特點(dian)是(shi)墊(dian)片(pian)嵌在凹(ao)(ao)(ao)(ao)面(mian)(mian)(mian)法(fa)(fa)(fa)蘭的(de)凹(ao)(ao)(ao)(ao)槽中,減少墊(dian)片(pian)被(bei)壓力沖擊的(de)可能性,裝配時便于對(dui)中,其(qi)缺(que)點(dian)是(shi)一對(dui)法(fa)(fa)(fa)蘭要有兩(liang)種(zhong)密(mi)(mi)(mi)封(feng)面(mian)(mian)(mian),即凸面(mian)(mian)(mian)和(he)凹(ao)(ao)(ao)(ao)面(mian)(mian)(mian),密(mi)(mi)(mi)封(feng)面(mian)(mian)(mian)的(de)加工較凸面(mian)(mian)(mian)法(fa)(fa)(fa)蘭復雜,因此不(bu)像凸面(mian)(mian)(mian)法(fa)(fa)(fa)蘭那(nei)樣(yang)應用(yong)廣(guang)泛。和(he)榫槽面(mian)(mian)(mian)法(fa)(fa)(fa)蘭相比,它(ta)有不(bu)能保護墊(dian)片(pian)使(shi)其(qi)不(bu)被(bei)擠入管道內(nei)的(de)缺(que)點(dian)。適(shi)用(yong)于凹(ao)(ao)(ao)(ao)凸面(mian)(mian)(mian)密(mi)(mi)(mi)封(feng)面(mian)(mian)(mian)法(fa)(fa)(fa)蘭的(de)墊(dian)片(pian)有各(ge)種(zhong)非金屬平墊(dian)、包(bao)覆墊(dian)、纏繞(rao)式墊(dian)片(pian)(含(han)帶外環或帶內(nei)環的(de))等。
榫槽密封面具有(you)與凹凸面法(fa)蘭(lan)相(xiang)似的(de)優點,并優于(yu)(yu)凹凸面法(fa)蘭(lan)。這(zhe)種密(mi)封面的(de)法(fa)蘭(lan),與之相(xiang)配(pei)的(de)墊(dian)片(pian)(pian)(pian)(pian)(pian)位于(yu)(yu)環(huan)狀凹槽內(nei),受兩(liang)側金屬(shu)壁(bi)的(de)限制(zhi),可免于(yu)(yu)墊(dian)片(pian)(pian)(pian)(pian)(pian)受壓(ya)變形而(er)被擠入管(guan)道(dao)中。由于(yu)(yu)墊(dian)片(pian)(pian)(pian)(pian)(pian)不與管(guan)內(nei)流體(ti)介質(zhi)(zhi)(zhi)直接接觸,較少(shao)遭受流體(ti)介質(zhi)(zhi)(zhi)的(de)侵蝕或腐蝕,故(gu)可用于(yu)(yu)高壓(ya)、易燃易爆、有(you)毒(du)介質(zhi)(zhi)(zhi)等(deng)對(dui)密(mi)封要(yao)(yao)求較嚴的(de)場合。這(zhe)種密(mi)封面對(dui)墊(dian)片(pian)(pian)(pian)(pian)(pian)安(an)裝對(dui)中性好,但(dan)密(mi)封面加工(gong)比較困難,更換墊(dian)片(pian)(pian)(pian)(pian)(pian)時(shi)易損傷密(mi)封面,而(er)且(qie)安(an)裝和(he)拆卸時(shi)必(bi)須在(zai)軸向將(jiang)兩(liang)法(fa)蘭(lan)分開,因此在(zai)管(guan)線設(she)計時(shi)要(yao)(yao)考慮到有(you)將(jiang)法(fa)蘭(lan)在(zai)軸向分開的(de)可能。適(shi)用于(yu)(yu)榫槽面法(fa)蘭(lan)的(de)墊(dian)片(pian)(pian)(pian)(pian)(pian)有(you)各種非金屬(shu)平墊(dian)、金屬(shu)包墊(dian)及基(ji)本(ben)型的(de)纏繞式墊(dian)片(pian)(pian)(pian)(pian)(pian)等(deng)。
O形圈面密(mi)封(feng)(feng)(feng)的(de)法(fa)蘭(lan)(lan)為(wei)一對法(fa)蘭(lan)(lan),包括O形(xing)圈(quan)凸面(mian)(mian)及O形(xing)圈(quan)槽(cao)面(mian)(mian)兩種密(mi)封(feng)(feng)(feng)面(mian)(mian),O形(xing)圈(quan)位于O形(xing)圈(quan)槽(cao)面(mian)(mian)法(fa)蘭(lan)(lan)中,靠O形(xing)圈(quan)凸面(mian)(mian)法(fa)蘭(lan)(lan)壓緊以實現密(mi)封(feng)(feng)(feng),適用于這(zhe)種密(mi)封(feng)(feng)(feng)面(mian)(mian)的(de)墊片通常為(wei)橡膠O形(xing)密(mi)封(feng)(feng)(feng)環,我國水力發(fa)電(dian)站管(guan)道系統有些采用這(zhe)種密(mi)封(feng)(feng)(feng)面(mian)(mian)的(de)法(fa)蘭(lan)(lan)。
環連接面(mian)密(mi)封(feng)(feng)(feng)的(de)法(fa)(fa)(fa)(fa)蘭(lan)(lan)(lan),也屬(shu)于(yu)(yu)窄面(mian)法(fa)(fa)(fa)(fa)蘭(lan)(lan)(lan),并在(zai)法(fa)(fa)(fa)(fa)蘭(lan)(lan)(lan)的(de)凸面(mian)上(shang)開(kai)出一環狀梯形(xing)槽(cao)作為法(fa)(fa)(fa)(fa)蘭(lan)(lan)(lan)密(mi)封(feng)(feng)(feng)面(mian),和榫(sun)槽(cao)面(mian)法(fa)(fa)(fa)(fa)蘭(lan)(lan)(lan)一樣(yang),這(zhe)種法(fa)(fa)(fa)(fa)蘭(lan)(lan)(lan)在(zai)安(an)裝和拆卸時(shi)必須沿軸向將法(fa)(fa)(fa)(fa)蘭(lan)(lan)(lan)分開(kai),因此,在(zai)管線設(she)計時(shi)要(yao)(yao)(yao)考(kao)慮到將法(fa)(fa)(fa)(fa)蘭(lan)(lan)(lan)在(zai)軸向分開(kai)的(de)可能。這(zhe)種密(mi)封(feng)(feng)(feng)面(mian)專門用(yong)來與加(jia)工成八角形(xing)或(huo)橢(tuo)圓形(xing)的(de)實體金(jin)屬(shu)墊(dian)片配合(he),以實現密(mi)封(feng)(feng)(feng)連(lian)接。由于(yu)(yu)金(jin)屬(shu)環墊(dian)可以適應各(ge)種金(jin)屬(shu)的(de)固有特(te)性,因而這(zhe)種密(mi)封(feng)(feng)(feng)面(mian)的(de)密(mi)封(feng)(feng)(feng)性能好,對安(an)裝要(yao)(yao)(yao)求(qiu)也不太嚴格(ge),通常適合(he)于(yu)(yu)高溫、高壓(ya)工況,但密(mi)封(feng)(feng)(feng)面(mian)的(de)加(jia)工精度要(yao)(yao)(yao)求(qiu)較高。
1. 密封面的(de)形式(shi)及代(dai)號
不銹鋼(gang)法蘭(lan)密封(feng)面(mian)型式及其代號見表(biao) 3-5。


2.法蘭(lan)密封(feng)面(mian)的加工
不銹鋼法(fa)蘭密封面(mian)(mian)(mian)的(de)(de)(de)表(biao)面(mian)(mian)(mian)應進(jin)行機械(xie)加工(gong),因加工(gong)表(biao)面(mian)(mian)(mian)的(de)(de)(de)表(biao)面(mian)(mian)(mian)粗糙(cao)度(du)及表(biao)面(mian)(mian)(mian)硬度(du)(指(zhi)環(huan)連(lian)接面(mian)(mian)(mian)法(fa)蘭)直接影響連(lian)接的(de)(de)(de)密封性能。法(fa)蘭密封面(mian)(mian)(mian)的(de)(de)(de)表(biao)面(mian)(mian)(mian)粗糙(cao)度(du)見表(biao)3-6。用(yong)戶有特殊要求應在訂貨合同中注(zhu)明(ming)。對(dui)于(yu)環(huan)連(lian)接密封面(mian)(mian)(mian)法(fa)蘭的(de)(de)(de)環(huan)槽密封面(mian)(mian)(mian)的(de)(de)(de)硬度(du)應高(gao)于(yu)所配合的(de)(de)(de)金屬環(huan)墊(dian)的(de)(de)(de)硬度(du)。

注:對于全平(ping)面(mian)(FF)、凸(tu)面(mian)(RF)和凹凸(tu)面(mian)(FM)法(fa)(fa)蘭,密封(feng)面(mian)一(yi)般(ban)加工(gong)成鋸(ju)齒形的(de)同心(xin)圓或(huo)螺旋齒槽,加工(gong)刀具(ju)的(de)圓角(jiao)半徑應(ying)不小于1.5mm,同心(xin)圓或(huo)螺旋齒槽的(de)深度約為0.05mm,節(jie)距約為0.50~0.56mm.對于Class標記的(de)凹凸(tu)面(mian)(FM)法(fa)(fa)蘭,也(ye)可以加工(gong)成光面(mian)。

