軸(zhou)承鋼(gang)是(shi)特殊(shu)鋼(gang)中最具代表性的鋼(gang)種,其服役條(tiao)件惡劣(lie),使用性能(neng)要(yao)求較高,是(shi)生產難度(du)最大(da)、質(zhi)量(liang)要(yao)求最嚴、檢驗項目最多的鋼(gang)種之一。國際鋼(gang)鐵(tie)界通(tong)常把軸(zhou)承鋼(gang)的質(zhi)量(liang)水平視為鋼(gang)鐵(tie)企業特殊(shu)鋼(gang)生產技(ji)術(shu)水平和產品質(zhi)量(liang)水平的重(zhong)要(yao)標(biao)志(zhi)。
軸(zhou)承(cheng)管主要(yao)用于(yu)(yu)制造滾動(dong)軸(zhou)承(cheng)的(de)(de)內外套圈(quan)。由于(yu)(yu)滾動(dong)軸(zhou)承(cheng)工(gong)作時負(fu)荷集(ji)中,因此(ci)要(yao)求軸(zhou)承(cheng)套圈(quan)在工(gong)作時能抗壓、耐(nai)(nai)磨損、耐(nai)(nai)腐蝕和有(you)較長的(de)(de)使用壽(shou)命(ming)。為了達到這些(xie)要(yao)求,軸(zhou)承(cheng)用鋼應(ying)具(ju)有(you)高(gao)(gao)而均勻的(de)(de)硬度和耐(nai)(nai)磨性(xing),高(gao)(gao)的(de)(de)彈性(xing)極限和接觸(chu)疲(pi)勞強度,一定的(de)(de)韌性(xing)和淬(cui)透性(xing)及耐(nai)(nai)蝕性(xing)。從(cong)而對鋼的(de)(de)純凈度、氣體含量(liang)(liang)(氧氮含量(liang)(liang))、非(fei)金(jin)屬夾(jia)雜(za)(數量(liang)(liang)、形態(tai)、種類)及碳(tan)化物數量(liang)(liang)形態(tai)分(fen)布(bu)、成(cheng)分(fen)、組織的(de)(de)均勻性(xing)及鋼材表面的(de)(de)脫碳(tan)層程度都有(you)嚴格(ge)(ge)的(de)(de)要(yao)求。由于(yu)(yu)軸(zhou)承(cheng)規格(ge)(ge)繁多,為了減(jian)少加(jia)工(gong)余量(liang)(liang)及提(ti)高(gao)(gao)成(cheng)材率又對軸(zhou)承(cheng)鋼管的(de)(de)規格(ge)(ge)及尺寸精度提(ti)出更高(gao)(gao)要(yao)求。
在(zai)國外(wai)(wai),著名的軸承(cheng)(cheng)鋼生(sheng)(sheng)產企業如(ru)瑞典SKF、日本山陽(yang)、美國鐵姆肯等(deng)均生(sheng)(sheng)產軸承(cheng)(cheng)管(guan)。其(qi)中SKF生(sheng)(sheng)產外(wai)(wai)徑(jing)φ90~200mm熱軋(ya)管(guan)及Φ55~110mm冷軋(ya)管(guan);日本山陽(yang)生(sheng)(sheng)產外(wai)(wai)徑(jing)φ50~180mm 熱軋(ya)管(guan)和ф22~95mm的冷軋(ya)管(guan)。
我國的(de)軸(zhou)(zhou)承(cheng)(cheng)(cheng)管(guan)主要以中(zhong)小(xiao)(xiao)(xiao)口徑為(wei)主,由(you)(you)于(yu)規格繁多(duo)(duo)、批量小(xiao)(xiao)(xiao)等原因,多(duo)(duo)由(you)(you)專(zhuan)業(ye)(ye)(ye)的(de)中(zhong)小(xiao)(xiao)(xiao)企(qi)(qi)(qi)業(ye)(ye)(ye)采(cai)用(yong)穿(chuan)(chuan)孔(kong)+冷(leng)(leng)軋(ya)(ya)/拔+熱處理工(gong)藝生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)。全(quan)流程的(de)軸(zhou)(zhou)承(cheng)(cheng)(cheng)鋼(gang)(gang)管(guan)生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)由(you)(you)于(yu)生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)環節多(duo)(duo)、生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)流程長(chang)、工(gong)藝涉(she)及(ji)面(mian)廣,諸如,冶煉涉(she)及(ji)煉鐵(tie)、煉鋼(gang)(gang)和(he)連鑄,軋(ya)(ya)管(guan)涉(she)及(ji)熱軋(ya)(ya)、控(kong)冷(leng)(leng)、酸洗及(ji)冷(leng)(leng)軋(ya)(ya),熱處理涉(she)及(ji)球化退火(huo)、光亮退火(huo)等,其影響質(zhi)量的(de)因素多(duo)(duo),質(zhi)量控(kong)制難(nan)度大(da)(da)。另外該(gai)產(chan)(chan)(chan)品生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)周(zhou)期(qi)長(chang),能耗(hao)高,易對(dui)環境產(chan)(chan)(chan)生(sheng)(sheng)(sheng)(sheng)(sheng)污染等,使國內特(te)(te)鋼(gang)(gang)企(qi)(qi)(qi)業(ye)(ye)(ye)和(he)全(quan)流程鋼(gang)(gang)管(guan)企(qi)(qi)(qi)業(ye)(ye)(ye)很少涉(she)足(zu)。目(mu)前我國軸(zhou)(zhou)承(cheng)(cheng)(cheng)鋼(gang)(gang)(管(guan))產(chan)(chan)(chan)業(ye)(ye)(ye)鏈的(de)現(xian)狀是:特(te)(te)鋼(gang)(gang)企(qi)(qi)(qi)業(ye)(ye)(ye),生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)軸(zhou)(zhou)承(cheng)(cheng)(cheng)鋼(gang)(gang)坯(pi)(棒)銷(xiao)售給軸(zhou)(zhou)承(cheng)(cheng)(cheng)企(qi)(qi)(qi)業(ye)(ye)(ye),少部(bu)分賣給軸(zhou)(zhou)承(cheng)(cheng)(cheng)管(guan)企(qi)(qi)(qi)業(ye)(ye)(ye)作(zuo)為(wei)坯(pi)料;軸(zhou)(zhou)承(cheng)(cheng)(cheng)管(guan)企(qi)(qi)(qi)業(ye)(ye)(ye)以購買軸(zhou)(zhou)承(cheng)(cheng)(cheng)鋼(gang)(gang)(棒)作(zuo)為(wei)原料,采(cai)用(yong)穿(chuan)(chuan)孔(kong)+冷(leng)(leng)軋(ya)(ya)/拔工(gong)藝生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)軸(zhou)(zhou)承(cheng)(cheng)(cheng)管(guan),兩(liang)大(da)(da)工(gong)序(上下游)各自(zi)獨立(在生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)技術體系上沒有(you)緊密的(de)聯(lian)系),生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)中(zhong)型(xing)(xing)(xing)、大(da)(da)型(xing)(xing)(xing)、特(te)(te)大(da)(da)型(xing)(xing)(xing)軸(zhou)(zhou)承(cheng)(cheng)(cheng)企(qi)(qi)(qi)業(ye)(ye)(ye),主要采(cai)用(yong)軸(zhou)(zhou)承(cheng)(cheng)(cheng)鋼(gang)(gang)坯(pi)(棒);生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)微型(xing)(xing)(xing)、小(xiao)(xiao)(xiao)型(xing)(xing)(xing)軸(zhou)(zhou)承(cheng)(cheng)(cheng)企(qi)(qi)(qi)業(ye)(ye)(ye),采(cai)用(yong)軸(zhou)(zhou)承(cheng)(cheng)(cheng)管(guan)。

